Differential Guard
I designed and built this while the cover was still on. Would be easier if cover is removed.


Materials to get started. Cardboard is cut in 1" strips.

Uncut pattern

Taped the pattern in place to trace out the back.

Once traced out from behind, I cut the pattern, fit it, cut it and fit it. I also rounded off the ends.

I then traced it to get a solid pattern.

Cut out the solid pattern

Taped it in place to mark the holes.

After marking where each bolt is at, I hit them with a hammer to indent the cardboard. This way I knew where to drill.

A mark where the bolt is at

I cut the base plate with a Plasma Cutter and then drilled the holes.

Made sure the bolt holes lined up.

I used 1/2" pencil rod to make the guards. The ends that will be welded to the base plate were measured up 1" and then bent to clear the cover.

I used a piece of pipe cut about 3/4" wide for the center piece. This is a 2" pipe. I tacked the two main pieces on first.
Used a level to level the center piece up with the base.

Here the are all tacked in place. Once I leveled it side to side for the two pieces above, I level it top to bottom and tacked the center bottom piece in place. Then tacked the two bottom side pieces in place.
I thought that 5 legs would look good and that if I did 7, it would look crowded.
It is up to the builder though at what looks best. You could put a leg inbetween each bolt hole to get the 7 legs.


Welded out with the Mig Welder


I then sandblasted it

Then primered it

Shot it black and added a wheel center cap painted red

The center cap

Bolted it in place. You have to get longer bolts to compensate for the thickness of the base. I got ones that are a 1/4" longer over stock.